Intensive Dampener
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Intensive Dampener
Uniform Moisture Distribution for Optimal Milling Performance
The Intensive Dampener is a crucial machine in the wheat conditioning section of a flour mill. Its primary function is to uniformly distribute water across the surface and internal layers of wheat grains, ensuring optimal moisture content before tempering. This helps to improve bran toughness, endosperm softness, and overall flour extraction efficiency.
Key Features
Uniform Moisture Distribution
Specially designed rotor and paddles ensure even water absorption across all grains.
High-Speed Mixing
The rotating shaft agitates grains vigorously to maximize surface contact with added water.
Improves Milling Efficiency
Properly dampened wheat ensures better separation of bran and higher flour recovery.
Stainless Steel Contact Areas
All parts in contact with grain and water are made of SS 304 to maintain food hygiene.
Adjustable Water Flow
Integrated flow meters and spray nozzles for precise water dosing.
Low Power Consumption
Efficient motor design for continuous operation with minimal energy use.
Vibration-Free Operation
Balanced rotor design minimizes vibration and wear.
Maintenance-Friendly Design
Easy access for cleaning, inspection, and maintenance.
Technical Specifications
Parameter | Details |
---|---|
Power Supply | Three Phase |
Motor Power | 3 – 7.5 HP (depending on model) |
Capacity | 1 – 15 tons/hour |
Moisture Addition Range | Up to 5% (adjustable) |
Material of Construction | Mild Steel Frame with SS 304 Contact Parts |
Rotor Speed | Optimized for thorough mixing |
Inlet/Outlet Diameter | Customizable to match plant layout |
Installation | Inline with conditioning and tempering bins |
Machine Dimensions | Based on model |
Weight | Approx. 400 – 800 kg |
Applications of Intensive Dampener
Flour Mills (Atta, Maida, Semolina)
Essential for preparing wheat before milling.
Dalia & Suji Plants
Improves grinding and separation efficiency.
Pulse Processing Units
For moisture addition before splitting or polishing.
Rice Flour & Multigrain Blends
Ensures consistent conditioning of raw inputs.